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HEINZMANN Company Group

HEINZMANN Electric Drives
Robust electric motors

REGULATEURS EUROPA
Control & Monitoring

HEINZMANN China
Control & Actuation

HEINZMANN Automation
Marine Automation

HEINZMANN UK
Gas & Water Turbine Control

HEINZMANN Australia
Steam Turbine Control

CPK Automotive
Emission Control

Giro Engineering
Diesel Engine Components

HEINZMANN IFT GmbH
Oil Mist Separators and Blow-by Filter Technology

Comprehensive solutions for genset control

XIOS - I[/]O Capacity

The basic version of XIOS UC consists of the Main board (MC), extendable by up to 5 extension modules (MA) and an Expander Board MD1 or MD2.

I/O capacity of the Main Board:

Analogue/digital input Digital output Hall pick-up Sensor supply
11x 2x, max. 4A 2x 2x (5 or 12 VDC configurable)

The XIOS Expander boards MD1 or MD2 offer options for connecting further Extension Boards (MA).

I/O capacity of the Expander Board MD1:

Analogue/digital input Digital input Digital output Inductive pick-up Sensor supply Additional slots
8x 2x 2x, max. 4A 2x 1x (5 or 12 VDC configurable) 6x board MA

Board MD2 is required for the XIOSGenSet and XIOSCHP applications.

I/O capacity of the Expander Board MD2: all possibilities of MD1 and in addition

Digital Input Analogue input AVR output Relay output Addtional slots
4x, isolated 6x AC voltage (3x bus und 3x generator)
4x AC phase current, max. 5 A		 1x 1x 3x board MA

  Each of the Extension Modules provides 2 (if isolated), 4 or 8 (if input-only) I/O channels, resulting in a great variety of
  configuration options:

Module type Function
 A2 4x analogue or digital output, monitored, 0...5 VDC (11 mA), 0...24 mA
digital output, max. 1 A PWM controlled (0...100 %)
 A3 4x analogue or digital input, 0...5/10/36 VDC, 0...24 mA
temperature input Pt 1000, Pt 200, Pt 100, Ni 1000, NTC
2x sensor supply (5/12 VDC configurable, 50 mA or VBAT)
 A4 2x analogue or digital input, electrically isolated, 0...5/10/36 VDC, 0...24 mA
temperature input Pt 1000, Pt 200, Pt 100, Ni 1000, NTC
2x sensor supply (5 VDC, 50 mA)
 A5 2x analogue or digital output, electrically isolated, 0...5 VDC (2.5 mA), 0...24 mA
digital output: 60 VDC/40 VAC, 400 mA static, optional: 400 VDC/280 VAC, 100 mA
 A6 2x analogue or digital output, electrically isolated, monitored, 0...5 VDC (10 mA), 0...24 mA
 A7 6x digital input, 9...36 VDC
 A8 up to 4x digital output, high or low-side, current read back for control-loop applications, thermal shutdown
 
 A1 2x thermocouple amplifier, electrically isolated, (J/K/E/R/S/B/N), configurable gain and offset
 A9 1x H bridge output, up to 8 A static current, current read back for control-loop applications

ADG - I[/]O Capacity

analogue input analogue output digital input digital output inductive
or Hall pick-up		 RS-232/
RS-485		 CAN
3x 4-20 mA
1x RTD		 3x 4-20 mA 16x binary 8x relay 2x MPU or
2x Hall		 1x RS-232
1x RS-485		 1x CAN proprietary

Viking35 - I[/]O Capacity

analogue input analogue output digital input digital output inductive
or Hall pick-up		 RS-232/
RS-485		 CAN
8x isolated,
each channel selectable
0...20 mA
4...20 mA
0...5 V
0...10 V		 8x isolated,
each channel selectable
0...20 mA
4...20 mA
0...5 V
0...10 V		 16x binary 8x relay
8x opto		 2x 2x isolated 3x isolated

DC 1-03, DC 1-04 - I[/]O Capacity

analogue input analogue output digital input digital output inductive
or Hall pick-up		 temperature
input		 alarm / ready output CAN
DC 1-03
5x 4...20 mA or 0...5 V 2x 4...20 mA 10x binary
2x binary or PWM		 3x binary or PWM 2x 1xPT 1000 or Ni 1000
1x NTC		 2x optional
DC 1-04
8x 4...20 mA or 0...5 V 2x 4...20 mA 10x binary
2x binary or PWM		 3x binary or PWM
2x binary		 2x 1xPt 1000 or Ni 1000
1x NTC		 2x optional

DC 2-02 - I[/]O Capacity

  analogue input analogue output digital input digital output inductive pick-up PWM input PWM output temperature input alarm /
ready output		 CAN
Port 1-4     X              
      X            
          X        
            X      
Port 5       X            
            X      
  4x 4...20 mA
or 0...5 V		 2x 4...20 mA
2x 0...5 V /
   0...10 V		 4x   2x     1x Pt 1000 or Ni 1000
1x NTC		 2x optional

DC 6 - I[/]O Capacity

  analogue input analogue output digital input digital output inductive pick-up Hall
pick-up		 PWM input PWM output tempera-
ture input		 alarm output CAN
Port 1&2 0...5 V
0...10 V
4...20 mA		                    
  4...20 mA                  
    X                
      X              
            X        
              X      
Port 3
 0...5 V
4...20 mA		                    
    X                
Port 4     X                
Port 5     X                
          X          
            X        
Else                 1x Pt 1000
or NTC		    
        X            
                  X  
                    X

DC 9 - I[/]O Capacity

  analogue input analogue output digital
input		 digital output inductive pickup PWM
input		 Hall
pick-up		 CAN
Port 1 0...5 V
4...20 mA		              
    X          
Port 2     X          
Port 3     X          
          X    
            X  
Port 4 0...5 V              
    X          
Else       X (alarm)        
        X      
              not available

DC 10 - I[/]O Capacity

  analogue input analogue output digital input digital output inductive pick-up Hall
pick-up		 PWM input temperature input CAN-H/L
Port 1 0...5 V
0...20 mA		                
    X            
Port 2 0...5 V
0...10 V		                
  0...5 V              
    X            
Port 3&4
 0...5 V                
    X            
                X
Port 5
 0...5 V                
    X            
          X      
            X    
              Pt 1000 or Ni 1000 or NTC  
Port 6
 0...5 V                
    X            
        X        
Port 7
       X          

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Generator Control

XIOSGenSet

Si-TEC Xtend CGC

Viking35

THESEUS DGM-02

Digital Generator Controls

HEINZMANN has a wide range of products for controlling generators. The multi-functional, digital and cost-efficient XIOSGenSet governor offers a wide range of solutions for controlling generators as well as protection and monitoring functions. It assumes sole, central responsibility for controlling the entire genset system.
The Si-TEC Xtend generator governor is a specialist for controlling steam turbines. Viking35 offers extensive configuration options and is combined with hydraulic actuators from REGULATEURS EUROPA. The tried-and-tested THESEUS governor is suitable for generators operated as islands or in parallel. As an option, it can be combined with HEINZMANN speed governors.

Dual Fuel Sensors Uebersicht

  • Flexible
  • Cost-efficient
  • Wide product range

XIOSGenSet

A multi-functional, digital and cost-efficient system solution offering a wide range of solutions for controlling generators as well as protection and monitoring functions. Only a single central governor is required to control the entire genset system. The device’s multi-functional design means it can be used in the best way for each specific customer and the engine and generator control can be configured flexibly. XIOSGenSet can be used for island and parallel operation as well as for individual or group applications. The system is supplemented by a clear, user-friendly and easy-to-operate HMI.

Technical data

  • Processor: 32 Bit 264 MHz
  • Communication interfaces: Ethernet, CAN, RS-232, RS-485
  • Display: 4.3" (optional)
  • Degree of protection: IP20
  • Power supply: 9...32 VDC
  • Functional range: Customer-specific engine & generator monitoring system, scalable and flexible configuration, PC-based adaptation & HMI monitoring, genset monitoring and protection functions, interface with existing analogue load sharing, synchronisation, kW power control, kW load sharing, kVAr load sharing, voltage adjustment, cos Phi control, automatic sequence control, available as an option with speed governor, CAN, Modbus or SAEJ1939 communication protocol, with real-time alarm & logging function

More information

I/O Overview

Technical Drawing

Leaflet

Certificates

Engine Types & Applications

Generators

Si-TEC Xtend CGC

The versatile CGC steam turbine governor with generator control is part of the Si-TEC range, which is developed and produced by HEINZMANN Australia. The CGC is the ideal solution for a wide range of steam turbine generators, including counter-pressure turbines, condensation turbines, regulated extraction turbines and turbines with a split shaft. The applications include power plants, sugar & paper mills, the preparation and processing of oil & gas, refineries, the petrochemical industry, the geothermal industry and systems involving multiple generators.

More information

The Si-TEC Xtend CGC turbine governor is available in these variants:

CGC-D for diesel genset
CGC-G for gas genset
CGC-T for steam turbines
CGC-ET for extraction steam turbines

Viking35

This digital generator governor with extensive configuration options is suitable for highly complex CAN bus effective-load sharing applications involving up to 16 generators. The user-friendly Viking Vision software or a corresponding hand-held device can be used to edit or display control and status parameters in real time. It is combined with hydraulic actuators from REGULATEURS EUROPA.

Technical data

  • Power supply: 24 VDC
  • Degree of protection: IP00

More information

I/O Overview

Technical Drawing

Data Sheet

Certificates

Engine Types & Applications

Diesel Engines
Dual-Fuel Engines
Turbines
Ships
Locomotives
Gensets

THESEUS DGM-02

This digital generator governor for generators operated as islands or in parallel can run with or without a HEINZMANN speed governor. Four versions are available: BASIC, MEDIUM, EXTENDED and GROUP.

Technical data

  • Voltage input: 3-phase input: 240 - 480 VAC or 100 - 240 VAC
  • Current inputs: 3-phase input: 0 - 5 A or 0 - 1 A
  • Frequency: 45 - 65 Hz
  • Power supply: 24 VDC (9 - 33 VDC)

More information

Technical Drawing

Leaflet

Product Information

Manual (password protected)

Certificates

BASIC: Low-voltage governor with no adjustment options
MEDIUM: Low-voltage governor with different standard assignments and limited adjustment options
EXTENDED: Generator governor with numerous configuration and adjustment options for every voltage range
GROUP: Generator governor for generators operated as Group-to-Group or Group-to-Mains, with numerous configuration and adjustment options for every voltage range

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Interfaces

ARGOS HMI

DGM-LMG-IF

User Interfaces

HEINZMANN supplies user interfaces for the display, operation and control of motors, generators or CHPs in different sizes and designs.

 Accessories Analogue Gensets

 

ARGOS

ARGOS is a user interface for interacting with one or more HEINZMANN control units. It shows numerous measurements as well as the status of the engine or generator using LEDs. ARGOS is intended for installation in control panels.

More information

Technical Drawing

Manual

DGM-LMG-IF

A load sharing interface for analogue load sharing with the DGM-02 digital generator governor. Its variable voltage range enables it to connect to +/- load sharing lines.

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CAN-Repeater CR-01

Accessories

CR-01 CAN Repeater – used as a repeater and opto-insulator for longer CAN connections, in order to prevent signal errors caused by differences in potential.

More information

Manual

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